
Allen-Bradley 20G1ANC260JN0NNNNN
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The Allen-Bradley 20G1ANC260JN0NNNNN is a PowerFlex 755 series AC variable frequency drive manufactured by Allen-Bradley, a brand of Rockwell Automation. This unit belongs to the PowerFlex 750 Series, which is designed for demanding industrial motor control applications requiring high performance and flexibility. The PowerFlex 755 provides precise speed and torque control for AC induction and permanent magnet motors across a wide power range.
The 20G1ANC260JN0NNNNN is configured for 600V AC input and delivers 260 amps of continuous output current, corresponding to approximately 200 HP at 600V. The drive supports multiple control modes including sensorless vector, closed-loop vector with encoder feedback, and volts-per-hertz control. It features an embedded EtherNet/IP communication port as standard, enabling seamless integration with Rockwell Automation control architectures, and supports optional communication adapters for DeviceNet, Profibus, and other protocols. The drive incorporates a modular architecture with plug-in option card slots for I/O expansion, safety, and feedback modules, and includes built-in safe torque-off (STO) capability meeting SIL 2 and PLd safety ratings.
The PowerFlex 755 drive in this configuration is widely deployed in heavy industrial applications such as pumps, fans, compressors, conveyors, mixers, and extruders across industries including oil and gas, water and wastewater treatment, mining, pulp and paper, and automotive manufacturing. Its high current rating and robust thermal management make it suitable for continuous-duty, high-load applications. The drive's compatibility with Rockwell Automation's Integrated Architecture and Studio 5000 programming environment makes it a preferred choice for facilities already operating Allen-Bradley PLCs and SCADA systems.
Technical Specifications
| Series / Product Family | PowerFlex 755 (PowerFlex 750 Series) |
|---|---|
| Input Voltage | 600V AC (3-phase) |
| Input Voltage Range | 480–600V AC, -15% / +10% |
| Output Current (Continuous) | 260 A |
| Power Rating | 200 HP (149 kW) at 600V AC |
| Input Frequency | 47–63 Hz |
| Output Frequency Range | 0–400 Hz |
| Control Type | Sensorless Vector, Closed-Loop Vector, Volts/Hz |
| Communication Interface | Embedded EtherNet/IP; optional DeviceNet, Profibus DP, ControlNet |
| Safety Features | Safe Torque-Off (STO), SIL 2, PLd (EN ISO 13849-1) |
| Feedback Interface | Incremental encoder, resolver, and absolute encoder via option modules |
| Operating Temperature | 0°C to +50°C (derating may apply above 40°C) |
| Storage Temperature | -40°C to +70°C |
| Relative Humidity | 5–95% non-condensing |
| IP / Protection Rating | IP20 (open type enclosure) |
| Mounting | Panel / cabinet mount |
| Certifications | UL, cUL, CE, RCM |
Common Fault Codes
- Fault Code 12
- HW OverCurrent – The drive output current has exceeded the hardware overcurrent trip threshold.
Check motor and wiring for short circuits or ground faults. Verify motor load is within drive rating. Inspect output power devices for damage. - Fault Code 13
- Ground Fault – A ground fault has been detected on the drive output.
Disconnect the motor and test insulation resistance of motor windings and output cables. Replace damaged cables or motor if insulation has failed. - Fault Code 3
- Power Loss – DC bus voltage dropped below the minimum threshold during operation.
Check input supply voltage for sags or interruptions. Verify input fuses and contactor operation. Inspect incoming power quality. - Fault Code 4
- UnderVoltage – DC bus voltage is below the minimum operating level.
Verify that input line voltage is within specification. Check for loose connections on input terminals. Inspect pre-charge circuit and DC bus capacitors. - Fault Code 5
- OverVoltage – DC bus voltage has exceeded the maximum allowable level, typically caused by regenerative energy from the load.
Check for excessive deceleration rates and increase decel time. Verify dynamic braking resistor installation if fitted. Check input line voltage for overvoltage conditions. - Fault Code 7
- Motor Overload – The drive's electronic overload protection has tripped due to sustained overcurrent to the motor.
Check motor load for mechanical binding or overloading. Verify motor nameplate data is correctly programmed in the drive. Allow motor to cool before restarting. - Fault Code 33
- Auto Restart Tries – The drive has exceeded the maximum number of automatic restart attempts following a fault.
Identify and resolve the underlying fault that triggered the restart attempts. Clear the fault manually and investigate root cause before re-enabling auto restart. - Fault Code 81
- Comm Loss – Loss of communication detected on the active communication adapter or embedded network port.
Check EtherNet/IP or other network cable connections and switch/hub status. Verify PLC scanner configuration and network timeout settings. Replace communication adapter if hardware fault is confirmed.
Frequently Asked Questions
What is the output current and horsepower rating of the 20G1ANC260JN0NNNNN?
This drive is rated for 260 A continuous output current, corresponding to approximately 200 HP (149 kW) when operating on a 600V AC three-phase supply.
What communication protocols does the PowerFlex 755 20G1ANC260JN0NNNNN support?
The drive includes an embedded EtherNet/IP port as standard. Additional protocols such as DeviceNet, Profibus DP, ControlNet, and others can be added via plug-in communication option cards installed in the drive's option card slots.
Does this drive support safe torque-off (STO) for safety applications?
Yes, the PowerFlex 755 includes built-in Safe Torque-Off (STO) functionality rated to SIL 2 and PLd per EN ISO 13849-1, which can be used to meet machinery safety requirements without an external safety contactor.
Can the 20G1ANC260JN0NNNNN be used with permanent magnet motors?
Yes, the PowerFlex 755 supports control of both AC induction motors and permanent magnet (PM) motors, including interior permanent magnet (IPM) types, when configured with the appropriate control mode and feedback option.
What programming software is used to configure this drive?
The PowerFlex 755 is configured using Rockwell Automation's Studio 5000 Logix Designer or Connected Components Workbench software, and can also be configured via the optional HIM (Human Interface Module) keypad or through DriveExecutive/DriveExplorer tools.
Troubleshooting
Drive trips on Fault Code 12 (HW OverCurrent) immediately upon start
Disconnect the motor from the drive output terminals and attempt to run the drive unloaded. If the fault clears, the issue is in the motor or output wiring. If the fault persists with no motor connected, the output power devices (IGBTs) may be damaged.
Test motor winding insulation and output cable insulation with a megohmmeter. Replace damaged cables or motor. If the fault occurs with no load, the drive's output power module or gate driver board requires inspection and likely replacement.
Drive displays OverVoltage fault during deceleration
Monitor DC bus voltage during deceleration using the drive's diagnostic parameters. Excessive regenerative energy from the load is causing the DC bus to rise above the trip threshold.
Increase the deceleration time in the drive parameters to reduce regenerative energy. If fast deceleration is required, install a dynamic braking resistor module and configure the braking chopper parameters accordingly.
EtherNet/IP communication loss between drive and PLC
Check the drive's embedded EtherNet/IP port link status LEDs. Verify IP address configuration on the drive matches the PLC scanner configuration. Use a network analyzer or ping test to confirm physical connectivity.
Replace Ethernet cable if damaged. Verify IP address, subnet mask, and gateway settings on the drive. Check PLC scanner RPI (Requested Packet Interval) settings and increase network timeout values if intermittent dropouts occur under high network load.
Motor runs but speed does not match commanded reference
Verify the speed reference source parameter is set correctly (e.g., network, analog input, or internal preset). Check analog input signal level at the drive terminals if using an analog reference. Review drive parameter settings for speed scaling and reference configuration.
Correct the speed reference source parameter. If using an analog input, calibrate the input scaling parameters to match the signal range. Perform an autotune procedure to ensure motor nameplate data and control parameters are correctly matched to the connected motor.
Drive powers up but displays no output and HIM shows no fault
Check that the drive enable input and run command signals are present at the correct control terminals. Verify that the Safe Torque-Off (STO) inputs are correctly wired and energized, as an open STO circuit will prevent the drive from enabling output.
Confirm STO wiring is complete and STO input terminals are receiving the correct 24V DC signal. Verify the run command source parameter matches the physical wiring (terminal block, network, or HIM). Check for any active inhibit conditions in the drive's inhibit status parameters.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20G1ANC260JN0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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