
Allen-Bradley 20G1ALD740AN0NNNNN
Allen-Bradley repareren bij Cirele is:
• Duidelijke tarieven zonder onverwachte kosten
• Betaling pas na geslaagde reparatie
• Proactieve vervanging van tijdgevoelige onderdelen
• Gedetailleerd test- en reparatierapport wordt verstrekt
• 2 jaar garantie op alle reparaties
• Langdurige ondersteuning tot einde levensduur.
The Allen-Bradley 20G1ALD740AN0NNNNN is a PowerFlex 755 series AC variable frequency drive manufactured by Allen-Bradley, a brand of Rockwell Automation. This unit belongs to the PowerFlex 750 series product family, which is designed for demanding industrial motor control applications requiring high performance and flexibility. The PowerFlex 755 is engineered for controlling AC induction and permanent magnet motors across a wide range of power ratings and environmental conditions.
The 20G1ALD740AN0NNNNN is configured for 400V AC three-phase input and is rated at 740 amperes output current, placing it in the high-power segment of the PowerFlex 755 lineup. The drive supports multiple control modes including sensorless vector, closed-loop vector with encoder feedback, and volts-per-hertz control. It features an embedded EtherNet/IP communication port as standard, with additional option card slots supporting DeviceNet, ControlNet, Profibus DP, and other protocols. The architecture includes a modular option card bay system, integrated safety functions compatible with Safe Torque Off (STO) to SIL 2 / PLd, and a full-numeric keypad HMI interface for local parameter configuration.
The PowerFlex 755 drive in this configuration is widely deployed in heavy industrial applications such as oil and gas processing, mining conveyors, water and wastewater pumping stations, metals and materials handling, and large HVAC systems. Its high current rating makes it suitable for driving large motors in applications where precise speed and torque control are critical. The drive's scalable architecture and broad communication protocol support make it compatible with both legacy and modern Rockwell Automation control system architectures.
Technical Specifications
| Series / Product Family | PowerFlex 755 |
|---|---|
| Input Voltage | 400V AC, Three-Phase |
| Output Current (Continuous) | 740 A |
| Power Rating | Approximately 400 kW (frame dependent) |
| Control Type | Sensorless Vector, Closed-Loop Vector, V/Hz |
| Communication Interface | Embedded EtherNet/IP; option slots for DeviceNet, ControlNet, Profibus DP |
| Safety Features | Safe Torque Off (STO), SIL 2 / PLd compliant |
| Feedback Interface | Incremental Encoder, Resolver (via option card) |
| Operating Temperature | 0 to 50 degrees C (derating may apply above 40 degrees C) |
| Storage Temperature | -40 to 70 degrees C |
| Relative Humidity | 5 to 95% non-condensing |
| IP / Protection Rating | IP00 / IP20 (chassis mount) |
| Mounting | Chassis / Cabinet Mount |
| Certifications | UL, CE, RCM, cUL |
| Number of Axes | 1 |
| Input Frequency | 47 to 63 Hz |
Common Fault Codes
- Fault Code 2
- Auxiliary Input fault. An external device connected to the auxiliary input has triggered a fault condition.
Check the wiring and status of the device connected to the auxiliary input terminal. Clear the fault once the external condition is resolved and the input is restored. - Fault Code 3
- Power Loss fault. Input power to the drive was lost or dropped below the acceptable threshold during operation.
Verify incoming AC supply voltage at all three phases. Check fuses, contactors, and upstream supply. Restore stable input power before restarting. - Fault Code 4
- Undervoltage fault. DC bus voltage has dropped below the minimum operating level.
Check input line voltage for sags or phase loss. Inspect precharge circuit and DC bus capacitors. Verify supply capacity is adequate for the load. - Fault Code 5
- Overvoltage fault. DC bus voltage has exceeded the maximum allowable level, typically caused by regenerative energy from a decelerating load.
Increase deceleration time in drive parameters. Consider adding a dynamic braking resistor or regenerative unit. Check for overhauling load conditions. - Fault Code 7
- Motor Overload fault. The drive's electronic overload protection has detected sustained overcurrent conditions indicating motor thermal overload.
Check motor load for mechanical binding or excessive load. Verify motor overload parameters are correctly configured for the connected motor nameplate data. - Fault Code 12
- HW Overcurrent fault. Output current has exceeded the hardware overcurrent trip threshold.
Check for short circuits in motor cabling or motor windings. Verify that acceleration time is not too short for the connected load inertia. Inspect output power devices. - Fault Code 25
- Drive Overtemperature fault. The drive heatsink or internal temperature has exceeded the allowable operating limit.
Check that cooling fans are operational and airflow is unobstructed. Verify ambient temperature is within specification. Clean heatsink fins and air filters. Check for adequate enclosure ventilation. - Fault Code 81
- Communication Loss fault. The drive has lost communication with the controlling device over the configured network (e.g., EtherNet/IP, DeviceNet).
Check network cabling and connectors. Verify the controller is active and the network is functioning. Review communication timeout parameters in the drive configuration.
Frequently Asked Questions
What is the output current rating of the 20G1ALD740AN0NNNNN?
The 20G1ALD740AN0NNNNN is rated for 740 amperes continuous output current, placing it in the high-power range of the PowerFlex 755 series suitable for large motor applications.
What communication protocols does the PowerFlex 755 support?
The PowerFlex 755 includes an embedded EtherNet/IP port as standard. Additional protocols including DeviceNet, ControlNet, Profibus DP, and Modbus can be added via option cards installed in the drive's modular option bay.
Does this drive support Safe Torque Off (STO) safety functionality?
Yes, the PowerFlex 755 supports Safe Torque Off (STO) as an integrated safety function, rated to SIL 2 and PLd in accordance with IEC 62061 and ISO 13849-1 respectively.
Can the PowerFlex 755 control permanent magnet motors as well as induction motors?
Yes, the PowerFlex 755 supports control of both AC induction motors and permanent magnet motors when configured with the appropriate control mode and feedback option card.
What input voltage does the 20G1ALD740AN0NNNNN require?
This unit is designed for 400V AC three-phase input power, with an acceptable frequency range of 47 to 63 Hz.
Troubleshooting
Drive does not power up and display remains blank
Measure incoming three-phase AC voltage at the drive input terminals L1, L2, L3. Check control power supply and verify 24V DC control voltage if externally supplied. Inspect input fuses and precharge resistors.
Replace blown input fuses and restore correct input voltage. If the internal power supply board is faulty, the drive will require component-level repair or board replacement. Verify all control wiring connections are secure.
Drive trips on Fault Code 25 (Overtemperature) repeatedly
Inspect the heatsink cooling fans for operation and direction of rotation. Check for blocked air filters or restricted airflow in the enclosure. Measure ambient temperature at the drive installation location.
Clean or replace clogged air filters. Repair or replace faulty cooling fans. Ensure ambient temperature does not exceed 50 degrees C. If derating is required above 40 degrees C, reduce output current accordingly.
Motor runs but speed does not match commanded reference
Verify the speed reference source parameter configuration in the drive. Check analog input signal levels at the reference input terminals using a multimeter. If encoder feedback is used, verify encoder wiring and signal integrity.
Correct the speed reference source parameter to match the intended input (analog, network, or keypad). Recalibrate analog input scaling parameters. Replace faulty encoder or correct wiring faults on the feedback cable.
EtherNet/IP communication loss between drive and PLC
Check the EtherNet/IP port link status LEDs on the drive. Verify IP address configuration and subnet settings match the network. Use a network switch port status or ping test to confirm physical connectivity.
Replace damaged Ethernet cable. Correct IP address, subnet mask, and gateway settings in the drive parameters. Verify the PLC controller program has the correct connection parameters and that the connection timeout value is appropriate for the application.
Drive output current is unbalanced across phases
Measure output voltage on all three phases at the motor terminals under load. Check motor winding resistance for symmetry using a multimeter or megohmmeter. Inspect output power cables for loose connections or damage.
Tighten all output terminal connections to the specified torque. Replace damaged output cabling. If motor windings are unbalanced or shorted, the motor requires rewinding or replacement. If the drive output devices are damaged, the drive requires internal repair.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20G1ALD740AN0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
Related products
-
Lenze Drive E94AZPS0074N
Lenze Drive repair at Cirele is:
• Clear pricing with no surprises
• Payment only after successful repair
• Proactive replacement of time-sensitive components
• Detailed testing and repair report provided
• 2-year warranty on all repairs
• Long-term support until end of life -
Lenze Drive EMB9352-E
€ 160,00 – € 190,00Price range: € 160,00 through € 190,00Lenze Drive repair at Cirele is:
• Clear pricing with no surprises
• Payment only after successful repair
• Proactive replacement of time-sensitive components
• Detailed testing and repair report provided
• 2-year warranty on all repairs
• Long-term support until end of lifeSelect options This product has multiple variants. The options may be chosen on the product page -
Lenze Drive ESMD2224TMF
Lenze Drive repair at Cirele is:
• Clear pricing with no surprises
• Payment only after successful repair
• Proactive replacement of time-sensitive components
• Detailed testing and repair report provided
• 2-year warranty on all repairs
• Long-term support until end of life
