
Allen-Bradley 20G11FB070JA0NNNNN
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The Allen-Bradley 20G11FB070JA0NNNNN is a PowerFlex 755 series AC variable frequency drive manufactured by Allen-Bradley, a brand of Rockwell Automation. This unit belongs to the PowerFlex 750 Series, which is designed for demanding industrial motor control applications requiring high performance and flexibility. The PowerFlex 755 provides sophisticated closed-loop and open-loop vector control for three-phase AC induction and permanent magnet motors.
The 20G11FB070JA0NNNNN is rated for 400V AC three-phase input and delivers a continuous output current of 70 A, corresponding to approximately 37 kW (50 HP) of motor power. It supports multiple control modes including Sensorless Vector Control, Closed Loop Vector, and V/Hz control. The drive features an embedded EtherNet/IP port as standard, enabling seamless integration with Logix-based control systems, and supports optional communication adapters for DeviceNet, PROFIBUS, and other protocols. The architecture includes a modular option card bay system allowing the addition of I/O expansion, encoder feedback, and safety option cards such as the 20-750-S1 Safe Speed Monitor.
The PowerFlex 755 is widely deployed in industries including oil and gas, mining, water and wastewater treatment, material handling, and heavy manufacturing. It is commonly used to drive pumps, fans, compressors, conveyors, extruders, and hoists where precise speed and torque control are required. The drive's modular design and broad communication capability make it suitable for integration into both standalone machine control and plant-wide networked automation architectures.
Technical Specifications
| Series / Product Family | PowerFlex 755 |
|---|---|
| Input Voltage | 380 – 480 V AC, 3-phase |
| Input Frequency | 47 – 63 Hz |
| Output Current (Continuous) | 70 A |
| Power Rating | 37 kW (50 HP) at 400 V |
| Output Frequency Range | 0 – 500 Hz |
| Control Type | V/Hz, Sensorless Vector, Closed Loop Vector, Permanent Magnet Control |
| Communication Interface | Embedded EtherNet/IP; optional DeviceNet, PROFIBUS DP, ControlNet via adapter cards |
| Feedback Interface | Incremental encoder, absolute encoder (via option card) |
| Safety Features | Safe Torque Off (STO) via optional 20-750-S1 safety card; SIL 2 / PLd capable |
| Operating Temperature | 0 – 50 degrees C (derating required above 40 degrees C) |
| Storage Temperature | -40 – 70 degrees C |
| Relative Humidity | 5 – 95% non-condensing |
| IP / Protection Rating | IP20 (open type enclosure) |
| Mounting | Panel mount, bookshelf or floor-standing cabinet |
| Certifications | UL, cUL, CE, RCM, EAC |
Common Fault Codes
- Fault 12
- HW OverCurrent – Hardware overcurrent detection has been triggered, indicating instantaneous output current has exceeded the drive's hardware current limit.
Check for short circuits in motor wiring or motor windings. Verify motor and cable insulation resistance. Reduce acceleration rate or check for mechanical overload on the motor shaft. - Fault 13
- Ground Fault – A current path to earth ground has been detected on the output of the drive.
Disconnect motor cables and test insulation resistance to ground using a megohmmeter. Inspect cable shielding and terminal connections. Replace damaged cables or motor if insulation failure is confirmed. - Fault 25
- Decel Inhibit – The drive is unable to decelerate at the programmed rate because the DC bus voltage has risen above the overvoltage threshold.
Enable the bus voltage regulation feature or increase the deceleration time. Consider adding a dynamic braking resistor or regenerative unit if the load has high inertia. - Fault 29
- Analog Input Loss – An analog input configured for 4-20 mA has dropped below 2 mA, indicating a broken wire or signal loss.
Check wiring continuity on the analog input terminals. Verify the signal source device is powered and functioning. Confirm the input is wired for current mode and not voltage mode. - Fault 33
- Auto Restart Tries – The drive has exceeded the maximum number of automatic restart attempts following a fault condition.
Identify and resolve the underlying fault that triggered repeated restarts. Review the fault queue log. Increase the auto-restart count parameter or address the root cause before re-enabling auto-restart. - Fault 63
- SW OverCurrent – Software-level overcurrent protection has been triggered, indicating output current exceeded the programmed software current limit.
Verify motor nameplate current rating matches drive parameter settings. Check for mechanical overload or jamming. Inspect motor and cabling for partial short circuits. - Fault 70
- Power Unit – An internal power structure fault has been detected, which may indicate an IGBT or gate driver failure.
Cycle power and observe if the fault recurs. Check input voltage for transients or imbalance. If fault persists, the power module or gate driver board may require inspection or replacement by a qualified technician. - Fault 100
- Parameter Checksum – The drive has detected a checksum error in stored parameter data, indicating possible memory corruption.
Reload parameters from a saved backup using DriveExecutive or Studio 5000. If no backup exists, perform a factory reset and reprogram all parameters. Replace the control board if the fault recurs after reprogramming.
Frequently Asked Questions
What is the continuous output current rating of the 20G11FB070JA0NNNNN?
The 20G11FB070JA0NNNNN is rated for 70 A continuous output current, suitable for driving motors up to approximately 37 kW (50 HP) at 400 V AC.
What communication protocols does the PowerFlex 755 support?
The PowerFlex 755 includes an embedded EtherNet/IP port as standard. Additional protocols including DeviceNet, PROFIBUS DP, ControlNet, and Modbus TCP can be added via optional communication adapter cards installed in the drive's option card bays.
Can this drive be used with permanent magnet motors?
Yes, the PowerFlex 755 supports Permanent Magnet Motor Control mode in addition to standard induction motor control modes, making it compatible with both AC induction and interior permanent magnet (IPM) motors.
Is a safety option available for the PowerFlex 755?
Yes, the optional 20-750-S1 Safe Speed Monitor card or the 20-750-S3 safety option can be installed to provide Safe Torque Off (STO) and other safety functions compliant with SIL 2 and PLd requirements under IEC 62061 and ISO 13849-1.
What software is used to configure and program the PowerFlex 755?
The PowerFlex 755 can be configured using Rockwell Automation's Studio 5000 Logix Designer with the appropriate Add-On Profile (AOP), or using Connected Components Workbench and DriveExecutive software for standalone parameter configuration.
Troubleshooting
Drive powers up but immediately faults on Fault 70 (Power Unit) and will not run
Check the DC bus voltage using a multimeter at the DC bus terminals. Inspect the power module for signs of burnt components, discoloration, or failed IGBTs. Verify input voltage balance across all three phases.
If input voltage is balanced and within specification, the internal power module or gate driver board is likely damaged. Replace the power module assembly or return the drive for professional repair. Ensure input line reactors or fuses are intact before re-energizing.
Motor runs but speed is unstable or oscillating
Check the control mode setting in the drive parameters. If operating in Closed Loop Vector mode, verify encoder feedback wiring and signal integrity. Review the speed regulator gain parameters (proportional and integral) for instability.
If using encoder feedback, confirm the encoder PPR setting matches the physical encoder. Re-run the motor autotune procedure to update motor model parameters. Reduce speed regulator proportional gain if oscillation persists.
EtherNet/IP communication is not established with the controller
Verify the IP address configured in the drive matches the address expected by the Logix controller. Check the EtherNet/IP connection status LEDs on the drive. Confirm the Add-On Profile (AOP) version in Studio 5000 is compatible with the drive firmware version.
Assign a correct and unique IP address to the drive using the drive's HIM keypad or BOOTP/DHCP server. Update the AOP in Studio 5000 if a version mismatch exists. Check Ethernet cable integrity and switch port configuration.
Drive trips repeatedly on Fault 13 (Ground Fault) after motor cable installation
Disconnect the motor cables at the drive output terminals and measure insulation resistance from each phase conductor to ground using a 500 V or 1000 V megohmmeter. Also test the motor windings directly.
If insulation resistance is below 1 MOhm, replace the motor cable. If the motor itself shows low insulation resistance, the motor requires rewinding or replacement. Ensure cable shielding is terminated correctly at one end only to avoid circulating currents.
HIM keypad display is blank or unresponsive after power on
Verify that 24 V DC control power is present at the drive control terminals. Check whether the HIM module is properly seated in its port. Attempt to connect via DriveExecutive over EtherNet/IP to determine if the drive control board is functional.
Reseat the HIM module firmly. If the display remains blank, test with a known-good HIM from a compatible PowerFlex 755 unit. If the drive responds over EtherNet/IP but the HIM is dead, replace the HIM module. If neither the HIM nor network communication responds, the control board may require replacement.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20G11FB070JA0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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