
Allen-Bradley 20G11FB015JA0NNNNN
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The Allen-Bradley 20G11FB015JA0NNNNN is a PowerFlex 755 series AC variable frequency drive manufactured by Allen-Bradley, a brand of Rockwell Automation. This unit belongs to the PowerFlex 750 Series product family, which is designed for demanding industrial motor control applications requiring high performance and flexibility. The PowerFlex 755 provides vector-based motor control and is engineered for applications where precise speed and torque regulation are critical.
The PowerFlex 755 drive supports multiple control modes including sensorless vector, closed-loop vector with encoder feedback, and volts-per-hertz control. It features an embedded EtherNet/IP port as standard, enabling seamless integration into Logix-based control architectures, and supports additional communication options through its modular option card slots. The drive incorporates advanced safety functionality, including Safe Torque Off (STO) as a standard feature, and can be expanded with additional safety options such as Safe Speed Monitor. The architecture uses a modular design with field-replaceable option cards for I/O, feedback, and communications, allowing configuration flexibility without hardware redesign.
The PowerFlex 755 is widely deployed in industries such as oil and gas, mining, material handling, water and wastewater treatment, and heavy manufacturing. It is commonly used to control pumps, fans, compressors, conveyors, hoists, and extruders where variable speed operation improves process efficiency and reduces energy consumption. The drive's robust construction and broad environmental ratings make it suitable for installation in industrial panel environments subject to vibration, dust, and temperature variation.
Technical Specifications
| Series/Product Family | PowerFlex 755 |
|---|---|
| Input Voltage | 600 V AC (3-phase) |
| Input Voltage Range | 540 – 660 V AC |
| Input Frequency | 47 – 63 Hz |
| Output Current (Continuous) | 15 A |
| Power Rating | 11 kW (15 HP) at 600 V |
| Control Type | Sensorless Vector, Closed-Loop Vector, V/Hz |
| Communication Interface | EtherNet/IP (embedded), optional DeviceNet, PROFIBUS, ControlNet via option cards |
| Safety Features | Safe Torque Off (STO), SIL 2 / PLd capable |
| Feedback Interface | Incremental encoder, resolver, and others via option cards |
| Operating Temperature | 0 to 50 degrees C (with derating above 40 degrees C) |
| Storage Temperature | -40 to 70 degrees C |
| Relative Humidity | 5 – 95% non-condensing |
| IP/Protection Rating | IP20 / NEMA Type 1 (open type) |
| Mounting | Panel mount, flange mount option available |
| Certifications | UL, cUL, CE, RCM, EAC |
Common Fault Codes
- Fault Code 12
- HW OverCurrent – The drive output current has exceeded the hardware overcurrent trip level.
Check for a short circuit or ground fault on the output wiring. Verify motor insulation resistance. Inspect for mechanical overload on the driven equipment. Reduce acceleration rate if the fault occurs during ramp-up. - Fault Code 13
- Ground Fault – A current path to earth ground has been detected at the drive output.
Disconnect the motor and output wiring and perform an insulation resistance test. Inspect motor windings and output cables for damage. Verify that cable shielding is properly terminated. - Fault Code 3
- Power Loss – DC bus voltage dropped below the minimum threshold during operation.
Check input supply voltage for sags or interruptions. Verify input fuses and contactor operation. Inspect input power connections for loose terminals. Adjust the Power Loss Fault Time parameter if brief supply interruptions are expected. - Fault Code 4
- UnderVoltage – DC bus voltage has fallen below the undervoltage trip level.
Measure incoming AC supply voltage and verify it is within specification. Check for voltage drops caused by large loads on the same supply. Inspect input line reactors or transformers for faults. - Fault Code 5
- OverVoltage – DC bus voltage has exceeded the overvoltage trip level, typically caused by regenerative energy during deceleration.
Increase the deceleration time to reduce regenerative energy. Verify that a dynamic braking resistor is installed and functioning if rapid deceleration is required. Check supply voltage for overvoltage conditions. - Fault Code 7
- Motor Overload – The drive's electronic thermal overload model has detected that the motor has been operating above its rated current for an extended period.
Check for mechanical overload on the driven equipment. Verify motor nameplate data entered in drive parameters matches the actual motor. Reduce load or increase motor size if the application consistently exceeds motor rating. - Fault Code 33
- Auto Restart Tries – The drive has exceeded the configured number of automatic restart attempts following a fault.
Identify and resolve the root cause fault that triggered the restart attempts. Review the fault queue log in the drive to determine the original fault. Clear the fault manually after corrective action has been taken. - Fault Code 81
- Drive Overtemperature – The drive heatsink or internal temperature has exceeded the allowable limit.
Check that enclosure ventilation and cooling fans are operating correctly. Verify ambient temperature is within specification. Inspect heatsink fins for dust or debris blockage. Check that the drive is not operating above its continuous current rating.
Frequently Asked Questions
What is the output current rating of the 20G11FB015JA0NNNNN?
The 20G11FB015JA0NNNNN is rated for 15 A continuous output current at 600 V, corresponding to approximately 11 kW (15 HP) motor power.
What communication protocols does the PowerFlex 755 support?
The PowerFlex 755 includes an embedded EtherNet/IP port as standard. Additional protocols such as DeviceNet, PROFIBUS DP, ControlNet, and Modbus/TCP can be added via optional communication cards installed in the drive's option card slots.
Does this drive include Safe Torque Off (STO) as standard?
Yes, the PowerFlex 755 includes Safe Torque Off (STO) as a standard integrated safety function, rated to SIL 2 and PLd. Additional safety functions such as Safe Speed Monitor can be added via optional safety option cards.
Can the PowerFlex 755 operate in closed-loop vector mode with an encoder?
Yes, the drive supports closed-loop vector control with encoder feedback. An encoder feedback option card must be installed in one of the drive's option slots, and the encoder wired accordingly.
What input voltage does the 20G11FB015JA0NNNNN require?
This unit is designed for a 600 V AC three-phase input supply, with an acceptable input voltage range of 540 to 660 V AC at 47 to 63 Hz.
Troubleshooting
Drive faults immediately on start command with an overcurrent fault
Measure output phase currents with a clamp meter during the start attempt. Check for short circuits between output phases or between phases and ground. Verify motor insulation resistance using a megohmmeter.
Repair or replace damaged output cables or motor windings. If wiring is intact, reduce the acceleration time parameter to limit inrush current. Verify that motor nameplate data is correctly entered in the drive parameters.
Drive displays an overtemperature fault during normal operation
Check the heatsink temperature using the drive's diagnostic parameters. Inspect the cooling fan operation and verify airflow through the heatsink fins. Measure ambient temperature inside the enclosure.
Clean heatsink fins of dust and debris. Verify that enclosure cooling fans are operational and that ventilation openings are not blocked. If ambient temperature exceeds 40 degrees C, apply the manufacturer's derating guidelines or improve enclosure cooling.
Drive does not communicate on EtherNet/IP network
Verify the drive's IP address configuration using the HIM (Human Interface Module) or DriveExplorer software. Check physical Ethernet cable connections and switch port status LEDs. Confirm the controller's I/O configuration matches the drive's EtherNet/IP node settings.
Assign a valid and unique IP address to the drive. Replace faulty Ethernet cables or patch cords. Ensure the Logix controller's Add-On Profile (AOP) firmware revision is compatible with the installed drive firmware version.
Motor runs but speed does not match the commanded reference
Verify the speed reference source parameter is configured correctly (analog input, network reference, or preset speed). Check analog input signal levels at the drive terminals using a multimeter. Review the speed scaling parameters in the drive configuration.
Correct the speed reference source parameter to match the intended control method. Calibrate the analog input scaling parameters to match the signal source range. If using network reference, verify the commanded speed value being sent by the controller.
Safe Torque Off (STO) function activates unexpectedly, preventing drive operation
Check the STO input wiring at the drive's safety terminals for loose connections or open circuits. Measure the voltage present at the STO input terminals. Review the safety circuit design to identify any devices that may be opening the STO circuit unintentionally.
Repair loose or broken wiring in the STO circuit. Verify that safety relays or PLCs controlling the STO input are functioning correctly and not dropping out due to faults. Ensure the STO input voltage meets the drive's specified requirements.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20G11FB015JA0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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