
Allen-Bradley 20G1AND248JN0NNNNN
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The Allen-Bradley 20G1AND248JN0NNNNN is a PowerFlex 755 series AC variable frequency drive manufactured by Allen-Bradley, a brand of Rockwell Automation. This unit belongs to the PowerFlex 750 Series product family, which is designed for demanding industrial motor control applications requiring high performance and flexibility. The PowerFlex 755 is a full-featured drive capable of controlling AC induction, permanent magnet, and interior permanent magnet motors across a wide power range.
The 20G1AND248JN0NNNNN is configured for 480V AC three-phase input with a continuous output current rating of 248 amps, placing it in the high-power range suitable for heavy-duty industrial loads. The drive supports multiple control modes including sensorless vector, closed-loop vector with encoder feedback, and volts-per-hertz control. It features an embedded EtherNet/IP communication port as standard, enabling seamless integration with Rockwell Automation control architectures such as Studio 5000 and FactoryTalk. The modular option card architecture allows additional communication adapters, I/O expansion, and safety modules to be installed, including Safe Torque Off (STO) capability compliant with SIL 2 and PLe safety standards.
The PowerFlex 755 drive in this configuration is widely deployed in industries such as oil and gas, mining, metals, water and wastewater treatment, and heavy manufacturing. It is particularly suited for applications involving pumps, fans, compressors, conveyors, extruders, and winders where precise speed and torque control are critical. The drive's robust thermal management, wide ambient operating temperature range, and support for dynamic braking make it appropriate for continuous-duty, high-cycle industrial environments.
Technical Specifications
| Series / Product Family | PowerFlex 755 (PowerFlex 750 Series) |
|---|---|
| Input Voltage | 480V AC, Three-Phase |
| Output Current (Continuous) | 248 A |
| Power Rating | Approximately 160 kW (200 HP) at 480V |
| Input Frequency | 47 – 63 Hz |
| Output Frequency Range | 0 – 500 Hz |
| Control Type | Sensorless Vector, Closed-Loop Vector, Volts/Hz |
| Feedback Interface | Incremental Encoder, Resolver (via option module) |
| Communication Interface | Embedded EtherNet/IP; optional DeviceNet, PROFIBUS, ControlNet via adapter |
| Safety Features | Safe Torque Off (STO), SIL 2, PLe (via safety option module) |
| Operating Temperature | 0 to 50 degrees C (with derating above 40 degrees C) |
| Storage Temperature | -40 to 70 degrees C |
| Relative Humidity | 5 – 95% non-condensing |
| IP / Protection Rating | IP20 (open type enclosure) |
| Mounting | Panel / Cabinet Mount |
| Certifications | UL, cUL, CE, RCM, EAC |
Common Fault Codes
- Fault Code 12
- HW OverCurrent – The drive output current has exceeded the hardware overcurrent trip threshold.
Check motor and output wiring for short circuits or ground faults. Verify motor nameplate data matches drive configuration. Inspect output transistors for damage. - Fault Code 13
- Ground Fault – A current path to earth ground has been detected at the drive output.
Disconnect motor and test insulation resistance of motor windings and output cables. Replace damaged cables or motor if insulation has failed. - Fault Code 25
- Decel Inhibit – The drive is unable to decelerate at the programmed rate due to excessive DC bus voltage.
Increase deceleration time, enable the bus voltage regulation feature, or install a dynamic braking resistor to dissipate regenerative energy. - Fault Code 29
- Analog Input Loss – An analog input signal has fallen below the configured loss threshold (typically used with 4-20 mA signals).
Check the analog signal source and wiring continuity. Verify the transmitter or controller providing the signal is operational. Review the analog input loss action parameter setting. - Fault Code 33
- Auto Restart Tries – The drive has exceeded the maximum number of automatic restart attempts after a fault.
Identify and resolve the underlying fault that triggered repeated restarts. Review the fault queue log, correct the root cause, and manually clear the fault before resuming operation. - Fault Code 63
- SW OverCurrent – Software-detected output overcurrent condition exceeding the programmed current limit.
Check for mechanical overload on the driven equipment. Verify motor parameters are correctly programmed. Reduce load or increase the acceleration time to limit inrush current. - Fault Code 71
- Power Loss – Input power was lost or dropped below the minimum acceptable level during operation.
Check incoming supply voltage at all three phases. Inspect input fuses, contactors, and supply wiring. Verify the power loss fault action parameter is configured appropriately for the application. - Fault Code 122
- I/O Module Failure – A fault has been detected in an installed option module in one of the drive option card slots.
Power down the drive and reseat the option module. If the fault persists, replace the option module. Verify the module is compatible with the installed firmware version.
Frequently Asked Questions
What is the continuous output current rating of the 20G1AND248JN0NNNNN?
This drive is rated for 248 amps continuous output current at 480V AC three-phase, corresponding to approximately 160 kW or 200 HP for a standard AC induction motor application.
What communication protocols does the PowerFlex 755 support?
The PowerFlex 755 includes an embedded EtherNet/IP port as standard. Additional protocols such as DeviceNet, PROFIBUS DP, ControlNet, and Modbus TCP can be added via plug-in communication option modules installed in the drive's option card slots.
Does this drive support Safe Torque Off (STO) safety functionality?
Yes, the PowerFlex 755 supports Safe Torque Off via an optional safety option module, achieving SIL 2 and PLe ratings in accordance with IEC 62061 and ISO 13849-1. The base drive does not include STO without the appropriate safety module installed.
Can the PowerFlex 755 control permanent magnet motors?
Yes, the PowerFlex 755 supports control of AC induction motors, permanent magnet (PM) motors, and interior permanent magnet (IPM) motors using its advanced motor control algorithms, including closed-loop flux vector control with encoder feedback.
What enclosure type does the 20G1AND248JN0NNNNN have?
This unit is an open-type (IP20) drive intended for installation inside a suitable enclosure or cabinet. It is not rated for direct exposure to contaminants and requires a protected installation environment.
Troubleshooting
Drive trips on overcurrent fault immediately after starting the motor
Check output current waveform with a clamp meter on all three output phases. Verify motor winding resistance and insulation resistance to ground. Review acceleration time and current limit parameter settings.
Increase the acceleration time to reduce inrush current. Confirm motor nameplate data is correctly entered in the drive parameters. If a winding fault is detected in the motor, repair or replace the motor before restarting.
Drive powers up but displays a blank or unresponsive HIM (Human Interface Module)
Check that the HIM is fully seated in its port on the drive. Inspect the HIM connector for bent or corroded pins. Test with a known-good HIM module if available.
Reseat or replace the HIM module. If the drive keypad port is damaged, the HIM can be connected via a remote HIM cable. Verify drive firmware is not corrupted by checking status via DriveExplorer or Studio 5000 software over EtherNet/IP.
EtherNet/IP communication is not established with the controller
Verify the drive IP address configuration using the HIM or via BOOTP/DHCP. Check physical Ethernet cable connections and switch port status LEDs. Confirm the drive's EtherNet/IP adapter is enabled in the drive parameters.
Assign a valid static IP address or configure DHCP correctly. Replace the Ethernet cable if damaged. Ensure the Studio 5000 project I/O configuration matches the drive's actual IP address and module type. Check for duplicate IP addresses on the network.
Drive runs but motor output speed does not match the commanded reference
Verify the speed reference source parameter is set to the correct input (analog, network, or internal preset). Check analog input signal level with a multimeter if using a 4-20 mA or 0-10V reference. Review any active speed trim or ratio parameters.
Correct the speed reference source parameter. Calibrate the analog input if the signal level is incorrect. Disable any unintended speed trim functions. If using encoder feedback, verify encoder wiring and PPR setting matches the installed encoder.
Drive overheats and trips on thermal fault during normal operation
Check ambient temperature inside the enclosure and compare against the drive's rated operating temperature. Inspect heatsink cooling fans for operation and airflow obstruction. Review the drive's output current relative to the continuous rating.
Improve enclosure ventilation or add forced cooling to reduce ambient temperature. Clean any dust or debris from heatsink fins and fan blades. If the load current consistently exceeds the drive rating, derate the application or replace with a higher-rated drive.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20G1AND248JN0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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