
Allen-Bradley 20G11RC3P5JA0NNNNN
Allen-Bradley repareren bij Cirele is:
• Duidelijke tarieven zonder onverwachte kosten
• Betaling pas na geslaagde reparatie
• Proactieve vervanging van tijdgevoelige onderdelen
• Gedetailleerd test- en reparatierapport wordt verstrekt
• 2 jaar garantie op alle reparaties
• Langdurige ondersteuning tot einde levensduur.
The Allen-Bradley 20G11RC3P5JA0NNNNN is a PowerFlex 755 AC variable frequency drive, part of Rockwell Automation's PowerFlex 750-Series product family. This drive is designed for demanding industrial motor control applications requiring precise speed and torque regulation. The SKU 20G11RC3P5JA0NNNNN encodes specific configuration options including voltage class, current rating, and installed option modules as defined by Allen-Bradley's catalog numbering system.
The PowerFlex 755 series supports multiple control modes including V/Hz, sensorless vector, and closed-loop flux vector control, providing flexibility across a wide range of motor types and application requirements. The drive features an embedded EtherNet/IP port as standard, enabling seamless integration into Logix-based control architectures and supporting CIP Motion for coordinated motion control. Safety functionality is available via optional Safe Torque Off (STO) and Safe Speed Monitor (SSM) modules rated to SIL 2 / PLd, and the drive supports a broad range of feedback devices including incremental encoders and resolvers through plug-in option cards. The modular architecture allows field installation of I/O, communication, and feedback option cards without returning the unit to the factory.
The PowerFlex 755 is widely deployed in industries such as oil and gas, mining, material handling, water and wastewater treatment, and automotive manufacturing. It is commonly used to control pumps, fans, compressors, conveyors, hoists, and extruders where variable speed operation yields energy savings and process control benefits. The drive's robust construction, wide operating temperature range, and comprehensive protection features make it suitable for harsh industrial environments where reliability and uptime are critical.
Technical Specifications
| Series / Product Family | PowerFlex 750-Series (PowerFlex 755) |
|---|---|
| Input Voltage | 380 – 480 V AC, 3-phase |
| Output Current (Continuous) | 3.5 A |
| Power Rating | 1.5 kW (2 HP) at 480 V |
| Input Frequency | 47 – 63 Hz |
| Output Frequency Range | 0 – 500 Hz |
| Control Type | V/Hz, Sensorless Vector, Closed-Loop Flux Vector |
| Communication Interface | Embedded EtherNet/IP (dual-port); optional DeviceNet, PROFIBUS DP, ControlNet via option card |
| Feedback Interface | Incremental encoder, resolver, EnDat via option card |
| Safety Features | Safe Torque Off (STO) SIL 2 / PLd via option module; Safe Speed Monitor (SSM) available |
| Operating Temperature | 0 – 50 °C (with derating above 40 °C) |
| Storage Temperature | -40 – 70 °C |
| Relative Humidity | 5 – 95% non-condensing |
| IP / Protection Rating | IP20 (open type) |
| Mounting | Panel / wall mount |
| Certifications | UL, cUL, CE, RCM, EAC |
Common Fault Codes
- Fault 2
- Auxiliary Input fault. A digital input configured as an auxiliary input has opened, indicating an external fault condition.
Check the external device or circuit connected to the auxiliary input. Verify wiring continuity and confirm the external device is operating correctly before clearing the fault. - Fault 3
- Power Loss fault. DC bus voltage dropped below the minimum threshold during operation, indicating an input power interruption.
Check incoming AC supply voltage for sags, phase loss, or interruptions. Verify input fuses and contactor operation. Investigate upstream power quality issues. - Fault 4
- Undervoltage fault. DC bus voltage is below the minimum operating level at power-up or during run.
Measure incoming line voltage at the drive input terminals. Confirm voltage is within the rated range (380–480 V AC). Check for loose connections or undersized supply wiring. - Fault 5
- Overvoltage fault. DC bus voltage has exceeded the maximum allowable level, typically caused by regenerative energy from a decelerating load.
Increase deceleration time to reduce regenerative energy. If the application requires fast deceleration, install a dynamic braking resistor or consider a regenerative front end. - Fault 7
- Motor Overload fault. The drive's electronic overload protection has detected sustained overcurrent indicating the motor is thermally overloaded.
Check motor load for mechanical binding or excessive load. Verify motor nameplate data is correctly programmed in the drive. Allow motor to cool before restarting and investigate root cause of overload. - Fault 12
- HW Overcurrent fault. Output current has exceeded the hardware overcurrent trip threshold, indicating a short circuit, ground fault, or severe overload.
Disconnect the motor and check output wiring for short circuits or ground faults. Verify motor insulation resistance with a megohmmeter. Check for mechanical jam in the driven equipment. - Fault 29
- Analog Input Loss fault. An analog input signal configured for 4–20 mA has dropped below 2 mA, indicating a broken wire or failed signal source.
Check the analog signal source and wiring to the drive's analog input terminals. Verify the transmitter or controller providing the reference signal is powered and functioning correctly. - Fault 71
- Adapter Communication Loss fault. The drive has lost communication with an installed option card or network adapter.
Check that the option card is fully seated in its slot. Inspect the network cable and connections. Verify the network master or scanner is active and the drive node address is correctly configured.
Frequently Asked Questions
What is the continuous output current rating of the 20G11RC3P5JA0NNNNN?
The 20G11RC3P5JA0NNNNN is rated for 3.5 A continuous output current, corresponding to approximately 1.5 kW (2 HP) at 480 V AC.
What communication protocols does the PowerFlex 755 support?
The PowerFlex 755 includes a dual-port embedded EtherNet/IP interface as standard. Additional protocols such as DeviceNet, PROFIBUS DP, and ControlNet can be added via plug-in option cards installed in the drive's option slots.
Can the PowerFlex 755 be used with encoder feedback for closed-loop speed control?
Yes, the PowerFlex 755 supports closed-loop flux vector control with encoder feedback. An incremental encoder, resolver, or EnDat feedback device can be connected via a compatible feedback option card installed in one of the drive's option slots.
Does this drive support functional safety features such as Safe Torque Off?
Yes, the PowerFlex 755 supports Safe Torque Off (STO) rated to SIL 2 / PLd through an optional safety option card. Safe Speed Monitor (SSM) and other safety functions are also available depending on the installed safety module.
Is the PowerFlex 755 compatible with Rockwell Automation Studio 5000 Logix Designer?
Yes, the PowerFlex 755 integrates natively with Studio 5000 Logix Designer via EtherNet/IP and supports Add-On Profiles (AOPs) for simplified configuration and diagnostics within a Logix-based control system.
Troubleshooting
Drive displays an Overvoltage fault during deceleration
Monitor the DC bus voltage during deceleration using the drive's diagnostic parameters. If bus voltage rises above the overvoltage trip threshold, regenerative energy from the load is exceeding the drive's ability to dissipate it.
Increase the deceleration time in the drive parameters to reduce the rate of energy return. If fast stopping is required, install an appropriately sized dynamic braking resistor connected to the drive's braking transistor terminals.
Drive powers up but motor does not rotate when a run command is issued
Check the drive's status display and parameter diagnostics to confirm the run command is being received. Verify that no active faults or inhibits are present. Check digital input wiring for the enable and run signals.
Confirm all required enable inputs are active and correctly wired. Verify the speed reference signal is present and within the expected range. Check that the drive is not in a faulted or inhibited state and clear any latched faults before restarting.
EtherNet/IP communication loss between the drive and the PLC
Check the drive's embedded EtherNet/IP port link status LEDs. Use the network switch or managed switch diagnostics to confirm the drive's port is active. Ping the drive's IP address from the engineering workstation to verify basic network connectivity.
Verify the drive's IP address, subnet mask, and gateway settings match the network configuration. Check Ethernet cable integrity and connector seating. Confirm the PLC's I/O connection timeout settings are appropriate for the application scan rate.
Drive trips on Motor Overload fault repeatedly under normal load conditions
Review the motor nameplate data programmed in the drive parameters, particularly the rated current and service factor. Check whether the electronic overload class setting matches the motor's thermal characteristics.
Correct the motor nameplate parameters in the drive configuration, including rated amps, rated frequency, and rated RPM. Adjust the overload class if necessary to match the motor type. If the motor is genuinely overloaded, investigate the mechanical load for binding or excessive friction.
Excessive motor noise or vibration at certain speeds
Identify the speed range at which noise or vibration occurs. Determine whether the issue is related to the drive's PWM switching frequency or to mechanical resonance in the driven system.
Increase the carrier (PWM switching) frequency in the drive parameters to reduce audible motor noise, noting that higher switching frequencies may require output current derating. Configure the drive's skip frequency parameters to avoid operating at speeds that excite mechanical resonances in the load.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20G11RC3P5JA0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
Related products
-
Lenze Drive E94AZEX100
€ 135,00Lenze Drive repair at Cirele is:
• Clear pricing with no surprises
• Payment only after successful repair
• Proactive replacement of time-sensitive components
• Detailed testing and repair report provided
• 2-year warranty on all repairs
• Long-term support until end of lifeSelect options This product has multiple variants. The options may be chosen on the product page -
Lenze Drive EMF2101IB
€ 112,00Lenze Drive repair at Cirele is:
• Clear pricing with no surprises
• Payment only after successful repair
• Proactive replacement of time-sensitive components
• Detailed testing and repair report provided
• 2-year warranty on all repairs
• Long-term support until end of lifeSelect options This product has multiple variants. The options may be chosen on the product page -
Lenze Drive E84ABBNE3714SN0
€ 146,00Lenze Drive repair at Cirele is:
• Clear pricing with no surprises
• Payment only after successful repair
• Proactive replacement of time-sensitive components
• Detailed testing and repair report provided
• 2-year warranty on all repairs
• Long-term support until end of lifeSelect options This product has multiple variants. The options may be chosen on the product page
