
Allen-Bradley 20G11NE011AA0NNNNN
Allen-Bradley repareren bij Cirele is:
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• Betaling pas na geslaagde reparatie
• Proactieve vervanging van tijdgevoelige onderdelen
• Gedetailleerd test- en reparatierapport wordt verstrekt
• 2 jaar garantie op alle reparaties
• Langdurige ondersteuning tot einde levensduur.
The Allen-Bradley 20G11NE011AA0NNNNN is a PowerFlex 755 series AC variable frequency drive manufactured by Allen-Bradley, a brand of Rockwell Automation. This unit belongs to the PowerFlex 750 Series product family, designed for demanding industrial motor control applications requiring high performance and flexibility. The PowerFlex 755 is engineered for three-phase AC induction and permanent magnet motor control, offering advanced closed-loop and open-loop speed and torque regulation.
The PowerFlex 755 series features a modular architecture with option card slots that support a wide range of communication adapters including EtherNet/IP, DeviceNet, ControlNet, and PROFIBUS DP, enabling seamless integration into various automation networks. The drive incorporates advanced safety functions capable of meeting SIL 2 and PLe safety requirements when equipped with the appropriate safety option module, including Safe Torque Off (STO) and Safe Speed Monitor (SSM). Onboard nonvolatile memory stores drive parameters and configurations, and the series supports multiple control modes including V/Hz, sensorless vector, and closed-loop flux vector control. The hardware is built for robust industrial environments with a conformal coating option and a wide operating temperature range.
The PowerFlex 755 is widely deployed in industries such as oil and gas, mining, metals, pulp and paper, water and wastewater treatment, and material handling. It is commonly used to control pumps, fans, compressors, conveyors, extruders, and hoists where precise speed and torque control are critical. The drive's scalable power range, flexible communication options, and integrated safety features make it suitable for both standalone machine-level installations and large distributed control system architectures.
Technical Specifications
| Series/Product Family | PowerFlex 755 |
|---|---|
| Input Voltage | 380 – 480 V AC (3-phase) |
| Output Current (Continuous) | 11 A |
| Power Rating | 5.5 kW (7.5 HP) at 480 V |
| Input Frequency | 47 – 63 Hz |
| Output Frequency Range | 0 – 500 Hz |
| Control Type | V/Hz, Sensorless Vector, Closed-Loop Flux Vector |
| Communication Interface | EtherNet/IP (via option card), DeviceNet, ControlNet, PROFIBUS DP |
| Feedback Interface | Incremental Encoder, Absolute Encoder (via option card) |
| Safety Features | Safe Torque Off (STO), SIL 2 / PLe capable (with safety option) |
| Operating Temperature | 0 – 50 degrees C (derating required above 40 degrees C) |
| Storage Temperature | -40 – 70 degrees C |
| Relative Humidity | 5 – 95% non-condensing |
| IP/Protection Rating | IP20 / NEMA Type 1 |
| Mounting | Panel mount (bookcase style) |
| Certifications | UL, CE, RCM, RoHS |
Common Fault Codes
- Fault Code 12
- HW OverCurrent – The drive output current has exceeded the hardware overcurrent trip threshold.
Check motor and output wiring for short circuits or ground faults. Verify motor nameplate data matches drive configuration. Inspect load for mechanical jams or excessive inertia. - Fault Code 13
- Ground Fault – A current path to earth ground has been detected in the output wiring or motor.
Disconnect motor and test insulation resistance with a megohmmeter. Inspect output cables for damaged insulation. Replace motor or cabling if insulation breakdown is confirmed. - Fault Code 3
- Power Loss – Input power to the drive was lost or dropped below the acceptable threshold during operation.
Check incoming AC supply voltage and connections. Verify upstream fuses, circuit breakers, and contactor operation. Ensure supply voltage is within the rated input range. - Fault Code 4
- UnderVoltage – DC bus voltage has dropped below the minimum operating level.
Measure incoming line voltage under load conditions. Check for voltage sags or supply instability. Inspect input fuses and connections for high resistance joints. - Fault Code 5
- OverVoltage – DC bus voltage has exceeded the maximum allowable level, typically caused by regenerative energy during deceleration.
Increase deceleration time in drive parameters. Install or verify operation of a dynamic braking resistor. Check for overhauling load conditions. - Fault Code 7
- Motor Overload – The drive's electronic overload protection has tripped due to sustained overcurrent condition in the motor.
Verify motor FLA setting in drive parameters matches motor nameplate. Check for mechanical overload on the driven equipment. Allow motor to cool before resetting. - Fault Code 29
- Analog Input Loss – An analog input signal configured for a 4-20 mA reference has dropped below 2 mA, indicating a broken wire or signal loss.
Check wiring and connections at the analog input terminals. Verify the signal source device is powered and functioning. Confirm the input signal type configuration matches the connected signal. - Fault Code 71
- Adapter Communication Loss – The drive has lost communication with an installed option card or network adapter.
Reseat the option card in its slot and inspect connector pins for damage. Verify network cabling and termination. Check that the network scanner or controller is active and configured correctly.
Frequently Asked Questions
What is the continuous output current rating of the 20G11NE011AA0NNNNN?
The 20G11NE011AA0NNNNN is rated for 11 A continuous output current, corresponding to approximately 5.5 kW (7.5 HP) at 480 V AC with a normal duty rating.
What communication protocols does the PowerFlex 755 support?
The PowerFlex 755 supports EtherNet/IP, DeviceNet, ControlNet, and PROFIBUS DP through interchangeable option cards installed in the drive's expansion slots. The specific communication protocol depends on which option card is installed.
Can the PowerFlex 755 be used with permanent magnet motors?
Yes, the PowerFlex 755 supports control of both AC induction motors and permanent magnet (PM) motors, including interior permanent magnet (IPM) motors, when configured with the appropriate control mode and feedback option.
Does this drive support integrated safety functions?
The PowerFlex 755 supports SIL 2 and PLe safety functions, including Safe Torque Off (STO) and Safe Speed Monitor (SSM), when equipped with a compatible safety option module such as the 20-750-S1 or 20-750-S3.
What is the input voltage range for the 20G11NE011AA0NNNNN?
This unit is designed for a three-phase input voltage range of 380 to 480 V AC, with an input frequency of 47 to 63 Hz.
Troubleshooting
Drive displays Fault Code 12 (HW OverCurrent) immediately upon start command
Disconnect the motor leads from the drive output terminals (T1, T2, T3) and attempt to run the drive unloaded. If the fault clears, the issue is in the motor or output wiring. If the fault persists with no load connected, the drive output power section may be damaged.
Test motor winding resistance and insulation to ground. Inspect output cables for shorts between phases or to ground. If the drive faults with no motor connected, the output IGBTs or gate driver board may require replacement.
Drive powers up but does not respond to start command
Check the drive status display for any active faults or inhibits. Verify the control source and reference source parameters are configured correctly. Confirm that the enable input (if used) is active and that all required digital inputs are in the correct state.
Clear any active faults using the HIM or via network command. Verify parameter settings for Start Source (P036) and Speed Reference (P038). Check wiring of digital input terminals and confirm 24 V DC control supply is present.
Motor runs but speed is unstable or oscillating
Check the speed reference signal for noise or instability, particularly if an analog input is used. Verify encoder wiring and shielding if operating in closed-loop mode. Review the drive's speed regulator gain parameters for possible over-tuning.
Shield and separate analog signal wiring from power cables. Re-run the drive autotune procedure to recalculate motor model parameters. Adjust the speed regulator bandwidth or PI gains to reduce oscillation.
Drive overheats and triggers thermal fault during operation
Check the ambient temperature around the drive enclosure and verify that cooling airflow through the heatsink is unobstructed. Inspect the internal cooling fan for operation. Verify that the drive is not operating above its rated current for extended periods.
Clean heatsink fins and ensure minimum clearances above and below the drive are maintained as specified. Replace the internal cooling fan if it is not running. Reduce load, increase deceleration time, or apply derating if ambient temperature exceeds 40 degrees C.
Loss of communication between drive and PLC over EtherNet/IP
Verify the IP address configuration of the EtherNet/IP option card and confirm it matches the address expected by the controller. Check physical Ethernet connections and switch port status. Review the controller's I/O configuration for the drive module.
Reseat the EtherNet/IP option card and inspect the connector. Confirm network switch operation and cable integrity. Re-establish the I/O connection in the PLC program and verify the drive's network parameters including IP address, subnet mask, and gateway settings.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20G11NE011AA0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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