
Allen-Bradley 20F11NE027AA0NNNNN
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The Allen-Bradley 20F11NE027AA0NNNNN is a PowerFlex 753 AC variable frequency drive manufactured by Allen-Bradley, a brand of Rockwell Automation. This unit belongs to the PowerFlex 750-Series product family, designed for general-purpose industrial motor control applications requiring flexible configuration and reliable performance. The SKU 20F11NE027AA0NNNNN decodes to a 27A continuous output current rating at 480V AC input, placing it in the 15 kW (20 HP) power class for three-phase operation.
The PowerFlex 753 features an embedded EtherNet/IP communication port as standard, enabling seamless integration with Logix-based control systems and supporting CIP Motion and CIP Safety protocols over a standard network infrastructure. The drive supports optional communication adapters for DeviceNet, PROFIBUS, and other fieldbus protocols via its dual option card slots, which also accommodate I/O expansion and encoder feedback modules. It incorporates a 24V DC internal power supply for control logic, supports Safe Torque Off (STO) as a standard safety function meeting SIL 2 and PLd requirements, and provides a full-featured human interface module (HIM) port for local parameter configuration and diagnostics.
The PowerFlex 753 is widely deployed in material handling systems, conveyor lines, pump and fan control, compressors, and general machine automation across industries including automotive manufacturing, food and beverage processing, water and wastewater treatment, and packaging. Its scalable architecture and broad power range make it suitable for both standalone machine-level installations and coordinated multi-drive systems managed through a Logix controller. The drive's embedded EtherNet/IP connectivity and compatibility with Studio 5000 Logix Designer software make it a practical choice for facilities standardized on the Rockwell Automation ecosystem.
Technical Specifications
| Series / Product Family | PowerFlex 750-Series (PowerFlex 753) |
|---|---|
| Input Voltage | 480V AC, Three-Phase |
| Input Voltage Range | 342 – 528V AC |
| Input Frequency | 47 – 63 Hz |
| Output Current (Continuous) | 27 A |
| Power Rating | 15 kW (20 HP) |
| Output Voltage | 0 – 480V AC (three-phase) |
| Control Type | V/Hz, Sensorless Vector, Closed-Loop Vector |
| Communication Interface | Embedded EtherNet/IP; optional DeviceNet, PROFIBUS DP, ControlNet via adapter |
| Safety Features | Safe Torque Off (STO), SIL 2 / PLd compliant |
| Feedback Interface | Incremental encoder, resolver (via optional feedback module) |
| Operating Temperature | 0 – 50 degrees C (with derating above 40 degrees C) |
| Storage Temperature | -40 – 70 degrees C |
| Relative Humidity | 5 – 95% non-condensing |
| IP / Protection Rating | IP20 (open type enclosure) |
| Mounting | Panel mount, flange mount option available |
| Certifications | UL, cUL, CE, RCM, RoHS |
Common Fault Codes
- Fault 2
- Auxiliary Input fault. A digital input configured as an auxiliary input has opened, indicating an external fault condition from a connected device.
Check the wiring and status of the device connected to the auxiliary input. Clear the external fault condition, then reset the drive. - Fault 3
- Power Loss fault. DC bus voltage dropped below the minimum threshold during operation, typically caused by an input power interruption or severe voltage sag.
Verify input supply voltage is stable and within specification (342-528V AC). Check input fuses, contactors, and supply wiring. Restore power and reset the fault. - Fault 4
- Undervoltage fault. DC bus voltage has fallen below the undervoltage trip level during run, indicating low input voltage or a momentary power dip.
Measure input line voltage at the drive terminals. Investigate supply quality issues, transformer tap settings, or excessive load on the supply. Correct the supply and reset. - Fault 5
- Overvoltage fault. DC bus voltage has exceeded the overvoltage trip threshold, commonly caused by regenerative energy from a decelerating load or high input line voltage.
Check input line voltage. If caused by regeneration, extend the deceleration ramp time or install a dynamic braking resistor. Reset the drive after correcting the condition. - Fault 7
- Motor Overload fault. The drive's electronic overload protection has tripped due to sustained overcurrent to the motor, indicating the motor is operating beyond its rated thermal capacity.
Verify motor nameplate data matches drive parameter settings. Check for mechanical overload on the driven equipment. Allow the motor to cool and reset the fault. - Fault 12
- HW Overcurrent fault. Output current has exceeded the hardware overcurrent trip level, which may indicate a short circuit at the output, a ground fault, or a motor winding fault.
Disconnect the motor and check output wiring for short circuits or ground faults. Megger test the motor windings. Replace damaged wiring or motor as required and reset. - Fault 33
- Auto Restart Tries fault. The drive has exhausted the configured number of automatic restart attempts following a fault without successfully resuming operation.
Identify and resolve the underlying fault that triggered the restart attempts. Manually reset the drive after correcting the root cause. Review auto-restart parameter settings if needed. - Fault 81
- Safe Torque Off (STO) fault. The STO input signal has been removed or is in an unexpected state, causing the drive to disable output to the motor as a safety response.
Verify the STO wiring and that the safety circuit is correctly energized. Check the safety relay or controller providing the STO signal. Reset the drive once the STO input is restored.
Frequently Asked Questions
What is the output current and power rating of the 20F11NE027AA0NNNNN?
This unit is rated for 27A continuous output current at 480V AC three-phase input, corresponding to a 15 kW (20 HP) motor power rating under normal duty conditions.
What communication protocols does the PowerFlex 753 support?
The PowerFlex 753 includes an embedded EtherNet/IP port as standard. Additional protocols such as DeviceNet, PROFIBUS DP, and ControlNet can be added via optional communication adapter cards installed in the drive's option card slots.
Does this drive support Safe Torque Off (STO) without an external safety module?
Yes, the PowerFlex 753 includes Safe Torque Off (STO) as a standard built-in safety function, rated to SIL 2 and PLd, without requiring an additional external safety option card.
Can the PowerFlex 753 be used with an encoder for closed-loop vector control?
Yes, closed-loop vector control with encoder feedback is supported by installing an optional encoder feedback module in one of the drive's available option card slots. Incremental encoder and resolver feedback types are supported depending on the module selected.
Is the 20F11NE027AA0NNNNN compatible with Rockwell Automation Studio 5000 Logix Designer?
Yes, the PowerFlex 753 with EtherNet/IP is fully compatible with Studio 5000 Logix Designer and can be integrated with CompactLogix and ControlLogix controllers using Add-On Profiles (AOPs) for streamlined configuration and diagnostics.
Troubleshooting
Drive powers up but immediately faults on Fault 12 (HW Overcurrent) at start command
Disconnect the motor leads from the drive output terminals (T1, T2, T3) and attempt to run the drive unloaded. If the fault clears, the issue is in the motor or output wiring. Perform an insulation resistance (megger) test on the motor windings and output cables.
Replace or repair shorted output wiring or a failed motor winding. If the fault persists with no motor connected, the drive output IGBTs may be damaged and the power stage requires replacement or professional repair.
Drive displays Fault 5 (Overvoltage) during deceleration
Monitor the DC bus voltage parameter during deceleration using the HIM or connected software. If bus voltage rises above the overvoltage threshold, the load is regenerating energy back into the drive faster than it can be dissipated.
Increase the deceleration ramp time in the drive parameters to reduce regenerative energy. If fast deceleration is required, install an appropriately sized dynamic braking resistor and enable the braking chopper function in the drive configuration.
EtherNet/IP communication is not established between the drive and the controller
Verify the drive's IP address, subnet mask, and gateway settings via the HIM. Ping the drive IP address from the controller or engineering workstation. Check the network switch port status and Ethernet cable integrity.
Correct any IP address conflicts or misconfigured network parameters. Replace faulty Ethernet cables or switch ports. Ensure the correct Add-On Profile (AOP) is installed in Studio 5000 and that the module definition matches the drive's actual configuration.
Motor runs but speed does not match the commanded reference
Check the speed reference source parameter to confirm the correct input is selected (analog input, network reference, or preset speed). Measure the analog input signal level at the drive terminals if an analog reference is used. Verify motor nameplate parameters entered in the drive match the actual motor.
Correct the speed reference source parameter selection. Calibrate the analog input scaling parameters if using a 0-10V or 4-20mA reference. Re-enter accurate motor nameplate data and re-run the drive's autotune routine to optimize control performance.
Safe Torque Off (STO) fault prevents drive from enabling despite no intentional safety circuit activation
Measure the DC voltage present at the STO input terminals on the drive control board. The STO inputs require a 24V DC signal to allow drive operation. Check the wiring from the safety relay or controller output to the STO terminals for open circuits or loose connections.
Repair any open or intermittent wiring to the STO input terminals. Verify the safety relay or safety controller output is functioning correctly and providing the required 24V DC signal. If the STO circuit wiring is intact and the fault persists, inspect the drive control board for damage.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20F11NE027AA0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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