
Allen-Bradley 2198-H070-ADP-T
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The Allen-Bradley 2198-H070-ADP-T is a DC bus adapter module belonging to the Kinetix 5700 servo drive system, manufactured by Allen-Bradley (Rockwell Automation). This component serves as a DC bus connection adapter, enabling the sharing of DC bus power between multiple Kinetix 5700 drive modules within a common bus configuration. The 2198-H070-ADP-T is specifically designed to interface with the 2198-H070-ERS (70A regenerative bus supply) and associated inverter modules in a multi-axis drive system.
The 2198-H070-ADP-T provides a robust mechanical and electrical interface for connecting the DC bus bar system used in Kinetix 5700 installations. It supports the high-current DC bus architecture inherent to the Kinetix 5700 platform, which operates on a 460–480V AC three-phase input infrastructure. The adapter is designed to maintain system integrity under high-power conditions, with appropriate insulation and bus bar contact ratings consistent with the 70A bus supply class. It is compatible with the Kinetix 5700 iTRAK and standard servo axis modules, and integrates into the system without requiring separate programming or configuration.
The 2198-H070-ADP-T is used in multi-axis motion control applications across industries such as automotive assembly, packaging machinery, material handling, and semiconductor manufacturing. It is particularly suited for machine architectures where multiple servo axes share a common DC bus to improve energy efficiency through regenerative power sharing. The component is typically found in high-throughput production lines and complex coordinated motion systems where the Kinetix 5700 platform is deployed for its scalability and integration with Logix-based controllers.
Technical Specifications
| Series/Product Family | Kinetix 5700 |
|---|---|
| Input Voltage (Bus Supply Compatibility) | 460–480V AC, 3-phase |
| DC Bus Current Rating | 70 A |
| Compatible Bus Supply | 2198-H070-ERS / 2198-H070-ERS2 |
| Mounting | DIN rail or panel mount, shared bus bar system |
| Operating Temperature | 0 to 50 °C |
| Storage Temperature | -40 to 70 °C |
| Relative Humidity | 5–95% non-condensing |
| IP/Protection Rating | IP20 |
| Control Type | DC bus adapter (passive, no independent control) |
| Number of Axes | N/A (bus infrastructure component) |
| Certifications | UL, CE, RCM |
| Communication Interface | None (passive bus adapter) |
| Feedback Interface | None (bus adapter only) |
Common Fault Codes
- Fault Code: Bus Overvoltage
- The DC bus voltage has exceeded the allowable threshold, which can occur during deceleration if regenerative energy is not properly managed.
Verify the regenerative bus supply is correctly sized and operational. Check bus capacitance and ensure the 2198-H070-ERS supply is functioning. Review deceleration ramp times in the Logix controller. - Fault Code: Bus Undervoltage
- The DC bus voltage has dropped below the minimum operating level, indicating a loss of input power or a fault in the bus supply module.
Check the three-phase AC input voltage to the bus supply. Inspect fusing and contactors upstream of the 2198-H070-ERS. Verify bus bar connections at the adapter are secure and undamaged. - Fault Code: Bus Power Loss
- The drive system has detected a loss of DC bus power, which may be caused by a disconnected or improperly seated bus adapter.
Inspect the 2198-H070-ADP-T for proper seating and secure mechanical connection. Check bus bar contact integrity and verify no physical damage to the adapter module. - Fault Code: Hardware Overtemperature
- The drive or bus supply module has exceeded its thermal limits, often due to inadequate cooling or excessive load.
Verify enclosure ventilation and ambient temperature are within specification. Check that cooling fans in the drive system are operational. Reduce duty cycle or derate the system if ambient temperature exceeds 40 °C. - Fault Code: Module Not Compatible
- The system has detected a module that is not compatible with the configured bus supply or axis modules, which can occur if an incorrect adapter variant is installed.
Confirm that the 2198-H070-ADP-T is matched to the correct bus supply class (70A). Cross-reference the catalog number against the system design documentation and Rockwell Automation compatibility tables. - Fault Code: Drive Enable Fault
- The drive enable signal is not present or has been removed unexpectedly, preventing axis operation.
Check the hardware enable wiring to the bus supply and axis modules. Verify the Logix controller program is asserting the drive enable output. Inspect safety circuit integrity if a safety option is installed. - Fault Code: Precharge Fault
- The DC bus precharge sequence did not complete successfully, which may indicate a fault in the bus supply or a wiring issue.
Inspect the AC input power quality and verify all three phases are present and balanced. Check the precharge resistor and associated circuitry in the 2198-H070-ERS bus supply. Replace the bus supply if the precharge circuit is determined to be faulty.
Frequently Asked Questions
What is the function of the 2198-H070-ADP-T in a Kinetix 5700 system?
The 2198-H070-ADP-T is a DC bus adapter module that provides the mechanical and electrical interface for connecting the shared DC bus bar to the Kinetix 5700 drive system. It is used in conjunction with the 2198-H070-ERS regenerative bus supply to distribute DC bus power across multiple axis modules.
Which bus supply is the 2198-H070-ADP-T compatible with?
The 2198-H070-ADP-T is designed for use with the 70A class Kinetix 5700 bus supply modules, specifically the 2198-H070-ERS and 2198-H070-ERS2. It should not be used with lower-current bus supply variants without verifying compatibility.
Does the 2198-H070-ADP-T require any programming or configuration?
No, the 2198-H070-ADP-T is a passive hardware adapter and does not require any independent programming or configuration. All system configuration is performed through the Kinetix 5700 bus supply and axis modules via Studio 5000 Logix Designer.
What is the significance of the '-T' suffix in the part number 2198-H070-ADP-T?
The '-T' suffix typically denotes a tape-and-reel or specific packaging variant in Allen-Bradley catalog numbering. Buyers should confirm with Rockwell Automation documentation or a distributor that this variant meets their specific installation requirements.
Can the 2198-H070-ADP-T be used in a single-axis Kinetix 5700 installation?
While technically possible, the DC bus adapter is primarily intended for multi-axis common bus configurations. In a single-axis installation, the bus adapter may still be required as part of the mechanical bus bar assembly depending on the system layout specified in the Kinetix 5700 system design guide.
Troubleshooting
DC bus voltage is not present at axis modules after power-up
Verify AC input voltage is present at the bus supply. Check that the 2198-H070-ADP-T is fully seated and the bus bar connections are secure. Measure DC bus voltage directly at the bus supply output terminals.
Reseat the adapter module and inspect bus bar contact surfaces for oxidation or damage. If input power is confirmed and the adapter is properly installed but bus voltage is still absent, suspect a fault in the 2198-H070-ERS bus supply itself and test or replace accordingly.
Intermittent bus faults occurring during operation
Inspect all bus bar connection points at the adapter and adjacent modules for looseness or signs of arcing. Check for vibration in the enclosure that could cause intermittent contact.
Torque all bus bar fasteners to the values specified in the Kinetix 5700 installation manual. Add vibration dampening to the enclosure if mechanical vibration is identified as the root cause. Replace the adapter if contact surfaces are damaged.
Overtemperature faults on the bus supply or axis modules
Measure ambient temperature inside the enclosure. Verify that enclosure cooling fans are operational and that air flow paths are not obstructed. Check that the system is not operating beyond its rated current continuously.
Improve enclosure ventilation or add supplemental cooling. Ensure the system is derated appropriately if ambient temperature exceeds 40 °C. Verify that the bus adapter and adjacent modules are not blocking airflow within the drive assembly.
System reports module incompatibility or unrecognized module fault
Compare the installed adapter catalog number against the system design documentation. Verify that the bus supply class (70A) matches the adapter variant installed.
Replace the adapter with the correct catalog number as specified in the Kinetix 5700 system design guide. Ensure firmware on the bus supply and axis modules is up to date, as older firmware versions may not recognize newer hardware revisions.
Physical damage or burn marks visible on the adapter module
Inspect the bus bar contact surfaces and surrounding insulation for signs of arcing, overheating, or mechanical stress. Check upstream for evidence of a bus fault event such as a short circuit.
Do not attempt to repair a physically damaged bus adapter. Replace the 2198-H070-ADP-T with a new unit. Before reinstalling, investigate and resolve the root cause of the fault event, such as a short circuit on the DC bus or an oversized load transient.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 2198-H070-ADP-T are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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