
Allen-Bradley 20G11NC015AA0NNNNN
Allen-Bradley repareren bij Cirele is:
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The Allen-Bradley 20G11NC015AA0NNNNN is a PowerFlex 755 series AC variable frequency drive manufactured by Allen-Bradley, a brand of Rockwell Automation. This unit belongs to the PowerFlex 750 series product family, designed for demanding industrial motor control applications requiring precise speed and torque regulation. The PowerFlex 755 is a full-featured drive platform supporting both open-loop and closed-loop vector control of AC induction and permanent magnet motors.
The 20G11NC015AA0NNNNN is configured for 480V AC three-phase input with a continuous output current rating of 15 amps, corresponding to approximately 7.5 kW (10 HP) motor power. The drive features a modular architecture with an option card bay system that supports plug-in communication adapters, encoder feedback modules, and safety option cards including Safe Torque Off (STO) and Safe Speed Monitoring (SSM) conforming to SIL 2 and PLd standards. Embedded EtherNet/IP communication is available via option modules, and the drive supports DeviceNet, ControlNet, and PROFIBUS through interchangeable adapter cards. The drive incorporates an internal EMC filter, dynamic braking transistor circuitry, and a graphical HIM (Human Interface Module) port for local parameter configuration and diagnostics.
The PowerFlex 755 drive is widely deployed in industries such as oil and gas, mining, material handling, water and wastewater treatment, and automotive manufacturing. It is particularly suited for applications involving conveyors, pumps, fans, compressors, hoists, and extruders where precise speed regulation and high dynamic response are required. The modular design and broad communication protocol support make it compatible with Rockwell Automation Integrated Architecture systems, enabling seamless integration with ControlLogix and CompactLogix PLC platforms.
Technical Specifications
| Series / Product Family | PowerFlex 755 |
|---|---|
| Input Voltage | 480V AC, 3-phase |
| Input Frequency | 50 / 60 Hz |
| Output Current (Continuous) | 15 A |
| Power Rating | 7.5 kW (10 HP) |
| Control Type | Open-loop V/Hz, Sensorless Vector, Closed-loop Vector (FOC) |
| Feedback Interface | Incremental encoder, resolver, and sine/cosine via option modules |
| Communication Interface | EtherNet/IP, DeviceNet, ControlNet, PROFIBUS DP (via option adapters) |
| Safety Features | Safe Torque Off (STO) SIL 2 / PLd, Safe Speed Monitoring (SSM) via option card |
| Embedded I/O | 6 digital inputs, 2 digital outputs, 2 analog inputs, 1 analog output (base) |
| Operating Temperature | 0 to 50 degrees C (with derating above 40 degrees C) |
| Storage Temperature | -40 to 70 degrees C |
| Relative Humidity | 5 to 95% non-condensing |
| IP / Protection Rating | IP20 (open type enclosure) |
| Mounting | Panel mount, bookshelf or floor-standing cabinet |
| Certifications | UL, cUL, CE, RCM, RoHS |
Common Fault Codes
- Fault Code 12
- HW OverCurrent – The drive output current has exceeded the hardware overcurrent trip threshold, typically caused by a short circuit, motor winding fault, or excessive load.
Check motor and output wiring for short circuits or ground faults. Verify motor nameplate data matches drive parameter settings. Inspect load for mechanical jams or excessive inertia. - Fault Code 13
- Ground Fault – A ground fault has been detected on the drive output, indicating current leakage to earth from the motor cable or motor windings.
Disconnect motor cables and test insulation resistance with a megohmmeter. Replace damaged cables or motor if insulation resistance is below acceptable limits. Check cable shielding and grounding connections. - Fault Code 25
- Decel Inhibit – The drive cannot decelerate at the programmed rate because the DC bus voltage has exceeded the overvoltage threshold during braking.
Increase deceleration time in drive parameters. Install or verify operation of a dynamic braking resistor. Enable the bus voltage regulation feature if available. - Fault Code 29
- Analog Input Loss – The analog input signal has fallen below the configured minimum threshold, indicating a broken wire or signal source failure.
Check wiring continuity on the analog input terminals. Verify the signal source (PLC analog output or sensor) is functioning correctly. Confirm parameter settings for analog input loss action and signal range. - Fault Code 33
- Auto Restart Tries – The drive has exceeded the maximum number of automatic restart attempts following a fault condition.
Identify and resolve the underlying fault that triggered repeated restarts. Review the fault queue log on the HIM. Adjust auto-restart parameters or disable auto-restart until the root cause is corrected. - Fault Code 63
- SW OverCurrent – A software-level overcurrent condition has been detected, typically due to sustained overload beyond the drive's programmed current limit.
Verify motor load is within rated capacity. Check for mechanical binding in the driven equipment. Review motor overload parameters and ensure they match the motor nameplate data. - Fault Code 70
- Power Unit – An internal power structure fault has been detected, which may indicate a damaged IGBT, gate driver fault, or internal hardware failure.
Cycle power and observe if the fault clears. If the fault persists, the power unit or gate driver board may require replacement. Contact a qualified repair technician for internal inspection and component-level testing. - Fault Code 100
- Parameter Checksum – The drive has detected a checksum error in stored parameter data, indicating possible memory corruption or data loss.
Reload parameters from a saved configuration file using Connected Components Workbench or DriveExplorer software. If the fault recurs, the drive memory may be faulty and the unit may require repair or replacement.
Frequently Asked Questions
What motor power rating is the 20G11NC015AA0NNNNN designed for?
This unit is rated for 7.5 kW (10 HP) at 480V AC three-phase input, with a continuous output current of 15 amps. It is suitable for driving standard AC induction motors of this power class.
What communication protocols does the PowerFlex 755 support?
The PowerFlex 755 supports EtherNet/IP, DeviceNet, ControlNet, and PROFIBUS DP through interchangeable option adapter cards installed in the drive's option bay. The specific communication protocol depends on which adapter card is installed.
Does this drive support Safe Torque Off (STO) safety functionality?
Yes, the PowerFlex 755 supports Safe Torque Off (STO) and Safe Speed Monitoring (SSM) via a dedicated safety option card. These functions are rated to SIL 2 and Performance Level d (PLd) in accordance with IEC 62061 and ISO 13849-1.
Can the PowerFlex 755 be used with permanent magnet motors?
Yes, the PowerFlex 755 supports control of both AC induction motors and permanent magnet (PM) motors when the appropriate feedback option module is installed. Interior permanent magnet (IPM) motor control is supported in closed-loop vector mode.
What software is used to configure and program the PowerFlex 755?
The PowerFlex 755 can be configured using Rockwell Automation's Connected Components Workbench, Studio 5000 Logix Designer (for integrated drive configuration within a ControlLogix project), or the optional HIM (Human Interface Module) mounted directly on the drive.
Troubleshooting
Drive displays a recurring overcurrent fault (Fault Code 12 or 63) at startup or under load
Measure output current on all three phases using a clamp meter during acceleration. Check for phase imbalance, motor winding resistance, and insulation resistance to ground. Verify drive current limit and motor nameplate parameters.
Correct any motor or cable faults identified. Increase acceleration time to reduce inrush current. Ensure motor parameters (rated current, voltage, frequency) are correctly entered in the drive configuration.
Drive powers up but does not respond to speed reference commands
Check the drive status display for inhibit or fault conditions. Verify the control source and reference source parameters are set correctly (e.g., terminal block vs. network). Confirm that the enable input and run command signals are present at the correct terminals.
Set the correct control source in drive parameters. Verify wiring of digital inputs for Run, Enable, and Direction commands. If using a network reference, confirm the communication adapter is online and the PLC is sending a valid speed reference.
Drive overheats and triggers a thermal fault or reduces output capacity
Check the ambient temperature at the drive installation location. Inspect the drive heatsink and internal cooling fans for dust blockage or fan failure. Verify that minimum clearances around the drive enclosure are maintained.
Clean the heatsink fins and cooling fan blades. Replace the cooling fan if it is not operating at full speed. Reduce ambient temperature or improve enclosure ventilation. Apply derating if ambient temperature exceeds 40 degrees C.
Communication loss between the drive and PLC over EtherNet/IP
Check the network adapter card seating in the option bay. Verify IP address configuration on the adapter and confirm there are no IP address conflicts on the network. Check Ethernet cable integrity and switch port status.
Re-seat the EtherNet/IP option adapter card. Reconfigure the IP address using the HIM or BOOTP/DHCP server. Replace the Ethernet cable if continuity testing reveals a fault. Verify the PLC I/O tree configuration matches the drive's EDS file settings.
Motor runs but speed is unstable or oscillates during operation
Check the speed reference signal for noise or instability, particularly if using an analog input. Verify encoder wiring and shielding if operating in closed-loop vector mode. Review the drive's speed regulator gain parameters (proportional and integral).
Shield and separate analog reference wiring from power cables. Verify encoder cable shielding is grounded at one end only. Tune the speed regulator PI gains using the drive's autotune function or manual adjustment to reduce oscillation.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20G11NC015AA0NNNNN are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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