
Allen-Bradley 20AB042A0AYNANC0
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• Proactieve vervanging van tijdgevoelige onderdelen
• Gedetailleerd test- en reparatierapport wordt verstrekt
• 2 jaar garantie op alle reparaties
• Langdurige ondersteuning tot einde levensduur.
The Allen-Bradley 20AB042A0AYNANC0 is a PowerFlex 70 AC drive manufactured by Allen-Bradley, a brand of Rockwell Automation. It belongs to the PowerFlex 70 series, which is a mid-range family of variable frequency drives (VFDs) designed for general-purpose motor speed and torque control. This unit is rated for 480V AC input and delivers 42 amps of continuous output current, corresponding to approximately 25 HP (18.5 kW) at 480V, making it suitable for a wide range of industrial motor control applications.
The PowerFlex 70 series supports multiple control modes including sensorless vector control and volts-per-hertz (V/Hz) control, providing flexibility for different motor and load types. The drive features an embedded EtherNet/IP communication option as indicated by the catalog string, along with support for DeviceNet, ControlNet, and other Rockwell Automation network options depending on the installed communication module. It includes a built-in EMC filter, dynamic braking transistor, and a 24V DC auxiliary power input to maintain logic power during main power loss. The drive also supports DriveGuard Safe-Off functionality for SIL 2 / PLd safety applications when the appropriate safety option is installed.
The PowerFlex 70 is widely deployed in industries such as material handling, packaging, HVAC, water and wastewater treatment, and general manufacturing. It is commonly used to control conveyor systems, pumps, fans, compressors, and mixers where precise speed regulation and energy efficiency are required. Its compact frame design, broad communication compatibility with Rockwell Automation control systems, and configurable I/O make it a practical choice for integration into existing Allen-Bradley PLC and SCADA architectures.
Technical Specifications
| Series / Product Family | PowerFlex 70 |
|---|---|
| Input Voltage | 480V AC (3-phase) |
| Output Current (Continuous) | 42 A |
| Power Rating | 25 HP / 18.5 kW |
| Input Frequency | 50 / 60 Hz |
| Output Frequency Range | 0 – 400 Hz |
| Control Type | Sensorless Vector Control / V/Hz |
| Communication Interface | EtherNet/IP (embedded option per catalog code) |
| Feedback Interface | Encoder feedback via optional module |
| Safety Features | DriveGuard Safe-Off (SIL 2 / PLd capable with option) |
| Operating Temperature | 0 to 50 degrees C (with derating above 40 degrees C) |
| Storage Temperature | -40 to 70 degrees C |
| Relative Humidity | 5 to 95% non-condensing |
| IP / Protection Rating | IP20 (open type enclosure) |
| Mounting | Panel mount / bookshelf or flat mount |
| Certifications | UL, cUL, CE, C-Tick |
Common Fault Codes
- Fault Code 2
- Auxiliary input fault. The auxiliary input interlock has opened, indicating an external fault condition has been triggered via the auxiliary input terminal.
Check the wiring and status of the device connected to the auxiliary input terminal. Clear the external fault condition and reset the drive. - Fault Code 3
- Power loss fault. The drive detected a loss of input AC power for longer than the configured power loss time.
Check incoming AC supply voltage and connections. Verify that all three input phases are present and within specification. Reset the drive after restoring power. - Fault Code 4
- Undervoltage fault. DC bus voltage dropped below the minimum threshold during operation.
Check input supply voltage for sags or brownouts. Inspect input fuses and connections. Verify that the supply transformer is adequately sized for the load. - Fault Code 5
- Overvoltage fault. DC bus voltage exceeded the maximum allowable level, typically caused by regenerative energy from a decelerating load.
Increase deceleration time to reduce regenerative energy. Check if a dynamic braking resistor is required and properly connected. Verify input supply voltage is within specification. - Fault Code 7
- Motor overload fault. The drive's electronic overload protection has detected that the motor has been operating above its rated current for an extended period.
Check motor current draw and compare to nameplate rating. Verify motor overload parameters are correctly configured. Inspect the mechanical load for excessive friction or jamming. - Fault Code 12
- Hardware overcurrent fault. Output current exceeded the drive's hardware overcurrent trip level, indicating a severe overcurrent condition.
Check for a short circuit in the motor wiring or motor windings. Inspect output cables for insulation damage. Verify that the motor is not mechanically seized. - Fault Code 33
- Auto-restart attempts exceeded. The drive attempted to automatically restart after a fault the maximum configured number of times without successfully clearing the fault.
Identify and resolve the underlying fault that triggered the auto-restart attempts. Review the fault queue for the original fault code. Reset the drive manually after correcting the root cause. - Fault Code 81
- Communication loss fault. The drive lost communication with the controlling network adapter or PLC within the configured timeout period.
Check network cabling and connector integrity. Verify PLC or controller is actively communicating on the network. Review communication timeout parameter settings and ensure the network adapter module is properly seated.
Frequently Asked Questions
What is the output current and horsepower rating of the 20AB042A0AYNANC0?
This unit is rated for 42 A continuous output current at 480V AC, corresponding to 25 HP (18.5 kW). It is designed for three-phase AC induction motor control.
What communication protocol does this drive support?
The catalog code 20AB042A0AYNANC0 includes an embedded EtherNet/IP communication interface, allowing direct integration with Rockwell Automation control systems and standard Ethernet networks. Additional protocols such as DeviceNet or ControlNet can be supported via optional plug-in communication modules.
Does the PowerFlex 70 support safe torque off or safety functions?
Yes, the PowerFlex 70 supports DriveGuard Safe-Off functionality when the appropriate safety option module is installed, achieving SIL 2 and PLd safety ratings. This allows the drive to be integrated into safety-rated machine stop circuits without requiring a separate contactor.
Can the 20AB042A0AYNANC0 be used with an encoder for closed-loop speed control?
Yes, the PowerFlex 70 supports encoder feedback via an optional encoder feedback module that plugs into the drive. This enables closed-loop speed regulation for applications requiring tighter speed accuracy than sensorless vector control provides.
What enclosure type and IP rating does this drive have?
The 20AB042A0AYNANC0 is an open-type (IP20) drive intended for installation inside a suitable control panel or enclosure. It is not rated for direct exposure to contaminants and requires the installer to provide appropriate environmental protection.
Troubleshooting
Drive displays a fault code immediately upon power-up and will not run
Read the fault code from the HIM (Human Interface Module) or via connected software such as Studio 5000 or DriveExplorer. Check the fault queue to identify the specific fault code and any preceding faults.
Address the root cause indicated by the fault code (e.g., check wiring for overcurrent faults, verify input voltage for undervoltage faults). Clear the fault using the HIM or a digital input configured for fault reset, then attempt to restart.
Motor runs but speed does not match the commanded reference
Verify the speed reference source parameter setting (Parameter 090 – Speed Reference) and confirm the analog input signal level or network reference value being received by the drive. Check for scaling parameter mismatches.
Reconfigure the speed reference source and scaling parameters to match the control signal. If using an analog input, verify the signal wiring and that the input range (0-10V or 4-20mA) matches the parameter configuration.
Drive trips on overcurrent fault during acceleration
Monitor output current during acceleration using the drive's metering parameters. Determine if the fault occurs at a consistent speed point, which may indicate a resonance or mechanical load issue, or if it occurs randomly.
Increase the acceleration time to reduce the rate of current rise. Check the motor and mechanical load for binding or excessive inertia. Verify that the drive's current limit parameter is set appropriately for the motor nameplate current.
Loss of communication between the drive and the PLC
Check the network status LEDs on the communication adapter module. Use the PLC's diagnostic tools to verify network connectivity. Inspect Ethernet or DeviceNet cabling for damage or loose connections.
Replace or reseat the communication module if LEDs indicate a hardware fault. Verify IP address configuration and subnet settings for EtherNet/IP. Check and correct the communication timeout parameters in both the drive and the PLC program.
Drive runs hot and triggers thermal overload or derating
Check the ambient temperature around the drive installation. Verify that the cooling fan is operating and that ventilation clearances around the drive meet the minimum requirements specified in the installation manual.
Ensure adequate airflow by maintaining minimum clearances (typically 50 mm on top and bottom). Clean any dust from the heatsink and fan. If ambient temperature exceeds 40 degrees C, apply current derating per the drive's specification table or install forced ventilation.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
Common defects
Common defects on a Allen-Bradley 20AB042A0AYNANC0 are:
Power Supply Related Issues
- No power / drive not turning on
- Blown fuses
- Defective rectifier bridge
- Damaged DC bus capacitors
- IGBT / MOSFET module failure
- Overvoltage / undervoltage errors
Control & Electronics Failures
- Faulty control board or PCB damage
- Firmware or memory corruption
- Fieldbus communication errors (Profibus, Modbus, EtherCAT, CANopen)
- Input / output circuit damage
- Gate driver module failure
Motor Control Problems
- Motor not starting or no output
- Unstable speed control
- No torque output
- Trip during acceleration or deceleration
- Encoder feedback errors
Thermal & Cooling Defects
- Overheating due to failed cooling fans
- Defective temperature sensors
- Poor heatsink performance
Mechanical & Environmental Damage
- Burnt or loose connectors
- PCB track damage
- Corrosion or moisture ingress
- Oil, dust or contamination damage
- Cracked solder joints
Error Codes & Drive Trips
- Overcurrent faults (OC)
- Ground fault / earth leakage error
- Short-circuit fault
- Motor or drive overload
- Overvoltage or undervoltage error
- Undervoltage trip when starting or stopping
- Phase loss / imbalance
- Synchronization issues with multiple drives
Other
- Display defect
- Control keys or keypad not working
- Parameters no longer readable or lost
- Brake resistor problems (brake chopper defect)
- Internal relays/contactors defective
- EMI/RFI interference due to defective filters
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